Length Sizing Machine

Excalibur® Length Sizing Machine

This machine is used for sensitive sizing of all kinds of natural and artificial stones such as marble, granite, composite, and ceramics. It provides solutions through different width chassis frames for raw materials of various measurements. Given that the current width of raw material is between 650 mm and 2100 mm, its physical structure is standardized to accommodate these measurements.

Servo Technology and Sensitive Positioned Cutting Heads

The energy costs of the stone processing industry are minimized through machines equipped with energy-saving engines.

The heads in Excalibur® are not moved on a shaft as they are in non-professional systems. Instead, the movement of the heads (right-left) glides on heavy sledges and rollers (linear sledge and roller) with near-zero friction.

The motion of Excalibur’s® cutting heads is powered by servo technology. The mobility and positioning capabilities are of top-end precision in servo engines. Excalibur®, with servo technology, offers high-class cutting precision to customers.

Artificial Intelligence Technology, Kansei Science

Excalibur® length sizing performs cuts with the least deficiency. As the system is being fictionalized to be user-centered, mechatronics, artificial intelligence, fuzzy logic, and Kansei science are also utilized.

Excalibur®, through its self-angulation, offers cutting precision beyond world standards. It produces the ultimate output in requested measurements with the least deficiency, interpreting the stone’s physical qualities through its mapping systems. The biggest problem in such systems is that the rate at which both heads get close to each other is affected by the reductor body. Its specially designed system is capable of sizing down to 1 cm.

Excalibur® Is The World Leader In Using Stainless Material

The width sizing machine Excalibur® has the best resistance to water worldwide. Along with plenty of first-quality stainless materials used in it, the cooling liquid water, which is used in the cutting process, is transferred to the factory’s tailrace through its stainless channels positioned in the machine.

All connectivity equipment, screws, loaves, pins, water fittings, pipes, and fittings are selected from inox, bronze, bell metal, etc., materials.

Surfaces that are in contact with the band are covered with 304-quality demountable stainless steel to protect the machine’s cutting capability. This inhibits corrosion and deformation on the surfaces where the band moves, offering the best cutting quality in the world to the customer.

Industry 4.0

Excalibur® users may utilize the facilities of remote monitoring, reporting, and receiving of data, and have the possibility of remote intervention.

With integrated PLC monitor systems placed on Excalibur®, it is open to remote monitoring. It is able to deliver information to clients cross-continental and can share extra information with firm managers about the cause and duration of shutdowns.

Excalibur® is capable of delivering visual, written, and advisory messages to your computer, tablet, and smartphones any time.

Precision Cutting Module

Excalibur® offers three main cutting modules: precision cutting module, laser marked optimization module, and self-optimization modules.

Requested measurements at the beginning of the shift are stated with their quantities through the Excalibur® touchscreen. It automatically conducts the cutting business, deciding which modules it shall work on, considering five different stone measurements and quantities. In the precision cutting module, the heads' precision cutting system processes free-length raw material dimensions through a precision cutting operation in a single measurement standard.

During the shift, Excalibur® is not to be intervened. It perceives the size and structure of the stone automatically and performs the cutting operation.

Laser Marked Optimization Module

Free-length stones pause on the conveyor, which is equipped with a joystick. The operator, using the joystick, marks the needless quarter of the stone and then sends the stone to the automatic cutter with a “send command.” True to the product size that is provided to the touchscreen at the beginning of the shift, Excalibur® performs the cutting operation with maximum speed and minimum deficiency. Even 1 cm of needless quarters is sent to the waste container by Excalibur®.

Automatic Optimization Module

Height-free stones are automatically dimensioned by the Excalibur® size sizing machine according to the dimensions and quantities entered at the beginning of the shift. The length of the raw material can be different in this module, as in other modules. The stone that is perceived by the mapping sensors at the entrance of the Excalibur® comes in front of the Excalibur® miter. According to the dimensions entered at the beginning of the shift, the heads automatically position themselves in a precise position, and the square is moved. In Excalibur® cutting heads, the saw blades return to the zero position after they start cutting. The cutting process is completed with a precision above world cutting standards. Even if more than one piece of stone of different lengths comes in front of the heads, the heads perform the cutting with minimum waste in the desired dimensions.